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PET Bottle Recycling System
System Solutions PET Bottle Recycling System

PET Bottle Recycling System

To turn plastic bottles into fine PET regrind.

Applications

Scrap PET Plastics

Water bottles

Blisters

Cosmetic jars

Food trays and packagings

Microwavable containers

PET films

Specs

Hourly output: 500-2000kg

Power consumption: 100-400kWh

Moisture rate: <1%

Output flake: 8-12mm, free of dirt

Number of operators: 2

Wiscon Envirotech has 16 years of experience in scrap PET bottle recycling line (PET washing line). Around the globe, we have hundred of PET recycling systems running. We start to customize the system based on the composition of your local plastic waste and purpose.

Polyethylene Terephthalate or PET products are 100% recyclable and are the most recycled plastic worldwide. PET can be easily identified by its recycling code #1. All kinds of PET waste can go into our PET bottle recycling system.

PET bottle recycling system

From Baled to Unbaled

Whether baled or not baled, the first step is to break it down. The PET bales are delivered by metal conveyor and then enter a debaler. The rakes of the debaler snap off the straps, freeing the bottles. If the bottles are heavily contaminated, they will go through a trommel. A slow rotation drives out sands and dirt.

Label Remover

The labels wrapped on each bottle are not our target materials. Thus, we use a mechanical label remover to peel off 90% of the labels. The sharp knives rip off the plastic labels inside the chamber.

Wet Granulation

A granulator is a perfect machine for size reducing and washing the bottles. With a special force-feed device, the bottles directly enter the crushing chamber. As a result, 12mm flakes go to the subsequent process.

wet PET crusher

Friction Washing and Density Separation

The rollers of the density tank make sure all materials are submerged and fully wet.

Buoyant materials: caps and labels, are gathered from the water surface.

Sink-float tanks pick up sinking materials (PET flakes) by an auger from the bottom.

sink float tank

Hot Washer (Label Remover)

This is a necessary step for hot wash but not necessary for cold wash. Adhesive (glue) remaining on bottles is challenging. When hot washing, using detergent and proper warm water and stirring constantly can efficiently dissolve the glue.

This is a vital step to increase product quality.

Drying

We promise the moisture content is less than 1% using just a centrifugal dryer. Next, followed by an air classifier, the remaining plastic labels will be blown out of the system.

In the end, the PET bottle washing line developed by Wiscon separates caps, adhesive, and film from PET bodies., and delivers high-quality PET flakes are extrusion and injection grade.

You can view more recycling videos here.

PET Washing Line Workflow

Debaler – Trommel – Label Remover – Crusher – Friction Washer – Sink-float Tank – Hot Washer – Centrifugal Dryer – Air Classifier – Collection Bin

Advantages

  • High regrind quality
  • Good visualisation
  • Simple control via touchscreen
  • Versatile applications to all kinds of PET waste
  • Integrated system detects and monitors all processes

Before and After

Once a PET bottle recycling system is finished, Wiscon tests the PET washing line with similar materials to show capability and output. Seeing is believing, so you are greatly welcome to present and witness with us on site. If you cannot make it in-person, detailed videos and numerous photos will be prepared for you to exam.

Water Bottles, After Washing System

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Fax: +86 20 31133114
Address: Panyu, Guangzhou, Guangdong, China