In today’s increasingly compact plastic recycling industry, Wiscon Envirotech’s CT Series Shredder-Crusher Combo redefines efficiency standards in industrial material processing. Built around the innovative concept of “Two Machines Integrated into One, Maximizing Space Efficiency,” the CT Series combines shredding and crushing into a seamless solution. Ideal for processing complex materials such as sprues, runners, and bulky plastic waste, it reduces factory footprint by up to 65% and energy consumption by 28%.
Structural Innovation: Perfect Balance Between Space Saving and ProductivityThe CT Series employs a vertically layered design, featuring a single-shaft shredder on top (with a 230mm diameter rotor) and a high-speed crusher below (operating at 600rpm). Instead of traditional conveyor systems, gravity assists in moving materials downward efficiently. This strategic design achieves a compact footprint of just 1.47m x 1.45m x2.83m (for the CT600 model) and includes:
Slope-Pusher Feed Box: Continuously feeds materials to prevent clogging.
Modular Blade System: Shredding blades made from highly durable DC53 steel (HRC62-64 hardness), and crushing blades upgraded to robust Cr12MoV alloy, enabling quick individual blade replacement.
Dual Motor Independent Drive: Each unit (18.5kW shredder and 18.5kW crusher) operates separately, eliminating power redundancy and improving efficiency.
Equipped with the advanced WISCON-Smart 3.0 control system, the CT Series integrates three essential features:
Dynamic Load Monitoring: Real-time tracking of motor current fluctuations with rapid reverse operation (response within 0.3 seconds) to avoid overload.
Precise Granularity Control: Adjustable particle size output from 8mm to 40mm by changing screen mesh (standard 10-16mm) and crusher speed.
Energy Usage Analytics: Detailed monitoring of hourly throughput (up to 500 kg/h for the CT600) and power consumption patterns to optimize scheduling.
Proven Economic and Operational BenefitsReal-world performance testing at a leading injection molding factory in Guangdong highlights the CT600 model’s advantages:
Reduced Space Costs: Saves approximately 120,000 RMB per year in facility rental fees compared to traditional equipment setups (based on industrial land prices in major cities).
Improved Labor Efficiency: Automatic material collection reduces the workforce by two operators, saving roughly 150,000 RMB annually in labor costs.
Enhanced Material Quality: Directly reusable plastic granules with a purity rate of 98.3%, as verified by SGS testing.
Wiscon Environmental delivers a full lifecycle support system:
3D Installation Simulations: Customized equipment placement tailored to your factory layout.
Blade Refurbishment Program: DC53 blades support up to five sharpening cycles, significantly reducing maintenance costs by 60% per cycle.
Remote Diagnostic System: IoT-based real-time fault monitoring and reporting, ensuring response times under four hours.
The CT Series Shredder-Crusher Combo by Wiscon Envirotech transforms recycling operations with its compact design and intelligent control capabilities. Recognized as a benchmark solution for plastic recycling and e-waste management, the upgraded 2025 model will include an optional metal impurity detection system, further enhancing safety and product purity. For personalized solutions and more detailed technical information, visit Wiscon’s official website today.
